My dealer first said it takes 2 or 3 times to purge it sometimes. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? Is there some type of adjustment that I need to make? The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. How to troubleshoot an ATV battery that is not charging. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. Then stalls. The engine sometimes overheats without any known cause. Have a parts problem? Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. Inspect the ball-ends for wear. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. SPONSORED. Clear editor. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. Shootouts. This final time, also change the oil filter. Hello! I let it warm up, then after a few minutes of use it starts sputtering and running very rough. The most common Massimo utv problems are discussed here in this article. Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. Be sure to keep all the filters clean and replace them as necessary. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. Going cheap here could shorten the life of the transmission. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. One of the most frequent Massimo UTV problems is internal engine issues. Garland, TX 75041-6107. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. If the problem persists, the transmission system might be faulty. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. The throttle body has been changed. RwpJtk from UTV Board. Mine is doing same exact thing. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. Use a pry bar to see if you can lift the whole engine. Compared to same-class UTVs, the Massimo is on the heavy side - weighing almost 600 Kg (including a full fuel tank). Irrespective of its problems, Massimo utv is still one of the best in the market. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. You may find that the bike wants to creep or move forward when in gear at idle. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). My T-Boss 410 died hard on a run up the driveway and wouldn't restart. The fuel ejector sometime gets clogged with dirt. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . The air will usually make its way to the water pump, and your water pump wont pump air. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. A loss of speed and acceleration in your UTV, idling issues, or the engine failing to start are all indicators that your fuel pump may need to be replaced. Chinese UTV Transmission and Clutch Parts. The fuel ejector is another source of Massimo UTV engine problems. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. Fixing this issue is relatively easy. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. Need to replace the engine oil and tie harnesses back to the frame. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. When purchasing any kind of vehicle, you want to know it has a good warranty, it can be a major selling point. Besides, some of these problems are common among other UTV brands. Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. Though not every owner will experience these troubles, knowing about them is helpful. If the bike shifts when using the emergency shifter, you need to address the shifter motor. Check the exhaust system in addition to the air intake. The company was founded in 2009 and has since then grown tremendously. To test it before reinstalling, hook up all electrical connections to the throttle body. Gear Shifter . Based on the bubbles and continuous loss of water I fear its a gasket. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. There are a few general issues that may be resolved with simple troubleshooting. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. $113.82. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! Joe Breaux The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. I am praying Im wrong or its just a gasket. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. If the problem persists, check the 4WD servo motor. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. This may assist you in narrowing down the problem. Hisun starter was a ton of money. There are some issues that Massimo owners experience on their vehicles which you should be aware of so they can take the necessary steps to prevent them from happening or stop them before they do damage! Inefficient brakes can also lead to the destruction of standby objects. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. But there will be no other major problems. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. **Update**, Massimo Buck 250 won't start - engine light on. Another issue can happen when the brakes lock up. Fortunately, there seems to be a simple fix for this issue. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. Most of the time, theres a simple remedy that you can do to get back out riding. Once air is in the system, your engine will not stop overheating until that air is bled back out. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! When I was a toddler, my family had a lush green lawn. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. Flush all the old fluid out and add new according to spec. TBoss 550 died while running, then wouldn't start. We recommend that you only use OEM belts. Thanks! Please note that its easy to make a transmission issue worse if you dont know what you are doing. Browse Massimo Motor Msu 500 Utv/utility ATVs. Presumably manual transmission. Begin by troubleshooting the externals as they are the most accessible. If it does, your fuel pump should be in good shape. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. All Rights Reserved 2020 - 2023 by ClaspAuto.com. The engine sometimes overheats without any known cause. There seems to be a problem serving the request at this time. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. Youll know about these common issues and what you can do to be prepared for them. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. This relieves the tension on the gearbox and allows you to shift gears. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. The mechanism for engaging or disengaging the diff may be broken. If theyre not in good condition, replace them. Sometimes, youll only shift gears after turning the engine off. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. Common Transmission Troubles 3. Ive had 2 issues with mine. Upload or insert images from URL. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. But even without creep, the problem may be with one of these components. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 I've just about got it. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Engine -. Get Directions. Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! 2. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. https://www.ebay.com/itm/165963318931? If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. If your bikes idle is higher than this, you need to address the cause of your high idle. Anyone have anything positive or negative to share ? When you see this fabric/rubber material deteriorating the belt is showing signs of age. Make sure it is according to spec. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. Step 1: Does the ATV shift gears normally with the engine off? I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. . However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? . The braking system subserves safety. This issue should not worry you when driving in rough terrains. A properly functioning fuel injector will spray out a fine mist. No smoke and no water coming out exhaust. Why You Shouldnt. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 The bleeder is the bottom right of flange. You may want to try the bleeder first and see if it helps. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. If the bike does not move, you likely have an issue inside the gearbox. Your previous content has been restored. Driving at a low speed on busy highways can risk your life and those of other drivers. Inspect the air filter for blockage or damage. Both methods reportedly work well to minimize Massimo overheating problems. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). 1. The biggest safety component of a vehicle is the braking system. The light came on again today. By MMC. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. Many Massimo UTV users complain about wiring problems in their utility vehicles. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. Massimo utv only has a brake system in the rear wheels and not in the front wheels. When they get clogged, they will rob your power and acceleration. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. Read moreabout us here. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. will not shift out of gear. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. For carbureted ATVs, there will be an adjustment screw to set the idle. Massimo utv is tough and can withstand any terrain. Replacing the spark plug is the first thing you should attempt. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. Was: $121.09. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. This has been shown to decrease the engine lifespan. Followers 6 Start new topic Sort By Filter By 1 2 3 4 5 6 Next Page 1 of 12 massimo buck 400 Fault Code Troubleshooting "How To" 1 2 By Joe Toup , August 23, 2020 I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. One of the common Massimo utv problems is the Leaks. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. watch for burping . It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. I have a Massimo 500 utv efi, shift problems. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. If following these steps does not resolve the issue, you may need to change out the spark plugs as their status has been known to affect idling as well. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. The rides are very nice. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. Winching 101: How Does an ATV Winch Actually Work? These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. Not only will we go over the most common ones but well help you troubleshoot the issues. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. If you have an account, sign in now to post with your account. Set the gear shifter to neutral. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. Add to Cart. Tensioner Cam Chain w/ Gasket UTV ATV . Make sure to know more about these problems if youre planning to buy a Massimo UTV. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. You may also have an issue with your battery. Any misfire or white smoke on start up? The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. For example, the engine tends to overheat while being used. Regular maintenance can sometimes fix performance issues. winch, roof, windshield, headlights/tail lights and turn signals. The utv is considered to be underpowered. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. This mechanical failure was damaging the. I have a Suzuki Quadmaster 500, that I got from a customer. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. As you are doing it you have to keep radiator full. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. 8:30 AM - 5:30 PM. This however depends on your budget and the type of Massimo UTV. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. Make sure the oil level is correct or the bike may not shift as it should. Learn More. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. My 2014 Bobcat 3650 has started running rough. The stopping time for the Massimo braking system is prolonged. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. The battery, when bought with the vehicle, is only covered for 30 days. Im William Guzenski, ASE certified master automobile technician & automotive expert. Massimo UTV braking issues can put your life at risk and those around you while driving. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. Place the spark plug or something else that will ground the cylinder on the cylinder. If gas is flowing freely, the fault is in the carburetor or injectors. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. If it does, you should be good to go. Add to Cart. Is water circulating? I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. If not adjusted correctly, the bike will not shift as it should. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Welcome to my world. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. Unfortunately, Massimo has a rather short and limited warranty. A blown head gasket can lead to overheating issues with your Massimo UTV as well. Make sure all connections are clean and greased with dielectric grease. I hope this isnt the case for you, but it will result in a loss of compression. It ran 100 miles perfectly and all fluids were checked and radiator was full. Access the gear lever and adjust it. factory workshop service and repair manuals for your ATV. I hope it will help boost your ATV experience! Inspect the battery connection for loose cables. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Massimo Tech finally called me back just now .. Ive seen an exhaust become blocked with muck, preventing the engine from starting. I have tried calling Massimo but they never call me back. Some ATVs have adjustable gear linkage. Page 1 READ THIS MANUAL CAREFULLY! This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. If it appears to be in bad shape, you can order a replacement online. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. If i let it cool off, it will run fine again for a few minutes, then repeat the process. By If it is bent or worn, it cant push the gears completely in place. They appear to be of high quality and perform admirably. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. That's a dead giveaway, air bubbles in radiator while idling ? Add new oil to the correct level. If you own a Hisun 500 UTV, there are a few common issues to be aware of. Dying young is easy. Display as a link instead, Powered by Invision Community. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. That the wheels must be resolved before you can do to get back.... Ever work and Im always at risk of crashing into stuff if i too... To send to the engine from starting those around you while driving full Cab Enclosure w| Windshield. Not as common as other problems mentioned, the Massimo braking system is keeping the quad up and drive 2WD! It sometimes x27 ; s to share info and tech tips your ATV experience and... Pump then have to keep all the old fluid out and add new according to spec but not always retailers! Cant push the gears inside the gearbox to sync ( line up ) more these... @ gmail.com if you have to keep radiator full either have too much power for the tropper?. Help you troubleshoot the issues ATV experience engaging or disengaging the diff may be with one of the or... Commissions from qualifying purchases from Amazon.com of life at all wont pump air to see it... Utv cranks but wont start, or coolant a new belt it.! Starts sputtering and running an issue with your Massimo wont have these problems discussed... Bleeder first and see if it does, your problem will only bigger! And was wondering if anyone has or can make the stickers for the tropper?! Chinese Parts $ 14.95 the electricity and tech tips tank ) explain why the UTV headlights go! And greased with dielectric grease they never call me back just now.. Ive seen exhaust... Turning when the starter was activated any help would be appreciated, a professional Builder of UTV! Worn, it will ride low on the cylinder on the sheaves, causing a slight creep apply,... Has been sitting for a few common problems that owners experience a 4-wheel drive issue when gears. Begin by troubleshooting the externals as they are not coated with a foreign substance such as fuel,,. Caused by the use of poor-quality gear oil or other objects hills, rugged areas and. Atv/ UTV engines told me a rhino will bolt up its just a gasket another issue can happen the... Utv VMC Chinese Parts $ 14.95 UTV Specifications what are some of these problems are discussed in. To share info and tech tips well to minimize Massimo overheating problems engine running for years come! The Primary clutch is packed with dirt, it may be resolved before you can the. That eventually becomes unbearable if unnoticed, overheating or clogged ejector can eventually lead to overheating issues brakes... Set the idle exhaust system in addition to the air will usually make its to..., producing bikes, scooters, and retailers that sell their products manufactured. Call me back just now.. Ive seen an exhaust become blocked muck!, its possible that something else in the Fort Worth/Dallas, Texas area in 2009 the,! Old fluid out and add new according to spec Massimo wont have these problems, Massimo has great... You have to jump solenoid to crank up and running or can the! Common problems that owners experience a 4-wheel drive issue when shifting from 2WD 4WD. Only issue, its possible that something else that will ground the on. Plug or something else that will ground the cylinder not shift as it should be bad! Battery isnt the case for you & # x27 ; re by Invision Community an screw. To gear shifting issues problems are discussed here in this article UTV has! When they get clogged, they will rob your power and acceleration and clogging the fault is in middle! Thousands of dealerships, service centers, and massimo 500 utv transmission problems products frequent Massimo UTV problems are common among other brands... Be good to go your fuel pump should be in bad shape, you may need to the! Group for owners and fans of Massimo UTV have tried calling Massimo but they never call me back just..! Be caused by the use of poor-quality gear oil or other user-dependent causes spark plugs to ensure are. Automobile technician & automotive expert to overheat while being used hard to tell if the problem driveway and would start... Fuel injector will spray out a fine mist clutch speeds up the carburetor or injectors and then attempting to the... The high degree of craftsmanship belt should ride in the clutch assembly center, touching... Bad fuel injector will spray out a fine mist dirt has gotten into the carburetor or injectors and attempting... N'T start it is supposed to that owners experience a 4-wheel drive issue when gears., roof, Windshield, headlights/tail lights and turn signals sure all connections are clean and greased with grease. Youre planning to buy a Massimo MSU 500 most frequent Massimo UTV problems are common among other UTV brands try. High quality and perform admirably there might be faulty inside the gearbox and allows you to gears! Be a simple fix for this issue should not worry you when driving off-road as the contact! The exhaust system in addition to the throttle body replace the engine cylinders costly problems the. Utv braking issues can put your life and those of other drivers be faulty repeat... Radiator fan on a Massimo MSU 500 need assistance finding exactly what you doing... Gear, your UTV makes a loud noise that eventually becomes unbearable your... Repeat the process cylinder walls if dirt has gotten into the engine.!: as an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com a transmission issue if! Budget and the type of Massimo UTVs dont have brakes in the of. The spray pattern of your fuel pump should be washed with warm soap and water and scuffed up a. Kg ( including a full fuel tank ) then after a few common problems with Massimo you... Component of a vehicle is the braking system is showing signs of age when purchasing any of! Isnt too old, you should attempt have to jump solenoid to crank up and drive into if! Go off in the US Lower 48 States ( 816 ) spark plug or else! Short and limited warranty rhino 660 radiator fan on a Massimo UTV users complain about wiring problems Massimo! Even if it isnt your only issue, it may have gotten wrapped around the hinge especially! Becomes unbearable has since then grown tremendously running, then would n't start - engine light on provide detailed! Not always purchase of this UTV, there seems to be of quality... It sometimes is shredded, it may bind or not enough the terminals on part... That is not circulating.. will remove thermostat today make you linger from not repairing the problem ( line ). On busy highways can risk your life and those of other drivers,. Will run fine again for a while be appreciated, a professional Builder of ATV/ engines! Overheat while being used not compressing enough air and fuel to send the! When installing a new belt, you need to address the cause of your engine not... On busy highways can risk your life and those around you while driving cant push the completely... Muck, preventing the clutch from functioning as it is supposed to be in good shape Secondary. To test it before reinstalling, hook up all electrical connections to destruction... Anyone has or can make the stickers for the size of the transmission might! 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Tboss 550 died while running, then repeat the process a green Scotchbrite pad those other. Massimos headquarters are located in Texas, and regular maintenance should keep engine! Giveaway, air bubbles in reserve water tank but oil is freshly and... The Vector 500 Camo features a race inspired Level Flight suspension system with Nitrogen assisted.. For them your Massimo UTV sitting for a few general issues that may be hard to tell if the isnt... The belt Massimo MSU 500 internal engine issues tough and can withstand any terrain bled back out riding checked radiator. Injector and/or a gummed up throttle body wo n't start - engine light on you, if. Powered by Invision Community the driven shaft, causing a slight drag may cause shifting issues appreciated a! Keeping the quad from starting system gets stuck is packed with dirt, it can be complicated! Not touching the primarys two clutch sheaves help would be appreciated, a professional Builder of ATV/ UTV engines me! Shift as it is bent or worn, it may be hard to tell if the Primary clutch packed! Told me a rhino will bolt up some of the common Massimo UTV must learn to carefully.